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Pilot Plants
PURPOSE Effective tool for research & development of Pharma, Cosmetics, Soaps & Detergent products.
PRODUCTS Creams, Lotions, Gels, Ointments, Tooth Pastes, Soaps, Medical Preparations, Food Products, etc.
SALIENT FEATURES
- Material contact points are made up of SS316 / SS304 as per customer needs.
- Main mixer will be of semi contra type, gate type or contra rotary type
- Anchor for the main mixer and high speed emulsifier are provided with suitable Mechanical seal to ensure adequate vacuum for the process
- Facilitated with bottom mounted inline high speed emulsifier
- All the vessels are jacketed and insulated
- Online digital temperature measurement for the product and jacket of all the vessels is provided
- Agitators are provided with variable frequency drive to facilitate desired mixing speed (Optional).
- Material transfer between the vessels happens through vacuum.
- Suitable filtration system is provided in transfer lines
- The plant is GMP compatible
- The Pilot plant delivers 99.5% process accuracy which will be helpful during process validation and scaling up for regular production
- Working platform is provided as an optional attachment
- Required nozzles are provided in the vessel and jackets for vacuum, steam, cooling & chilling water application.
- Pre dispatch pressure test ensures vessel safety and statutory compliance.
- Vessel is provided with safety valves, vacuum gauge etc.,
| Model |
Aspro-PPC-5 |
Aspro-PPC-25 |
Aspro-PPC-50 |
| Batch Size |
5 Kgs |
25 Kgs |
50 Kgs |
| Contact Parts |
SS 316 |
SS 316 |
SS 316 |
| Minimum Batch size |
3 Kgs |
15 Kgs |
30 Kgs |
| Power Required |
0.18KW |
0.75 KW |
1.5KW |
| Dimension (DxH) in mm |
202x280 |
400 x 500 |
500 x 650 |
| Top Lid Opening |
Screw rod / Hydraulic |
Screw rod / Hydraulic |
Screw rod / Hydraulic |
| Weight (Approx.) in Kgs |
350 |
550 |
650 |
| In-Built heating system |
Optional |
Optional |
Optional |
| Vacuum Pump (KW) |
0.37 |
0.75 |
1.5 |
| Type of stirrer |
Semi contra/ Contra |
Semi contra/ Contra |
Semi contra/ Contra |
| Phase vessel attachement |
Optional |
Optional |
Optional |
| Homogeniser |
0.37 |
0.75 |
1.5 |
| Stirrer Speed(RPM) |
Up to 60 |
Up to 60 |
Up to 40 |
| Homogeniser Speed(RPM) |
Up to 2800 |
Up to 2800 |
Up to 2800 |
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Note : Production rate depends upon the material characteristics Basic models are also available without automation All dimensions/specifications are subject to change due to design developments |
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