Cream Mixers - Cream Mixers Exporter, Importer, Manufacturer, Service Provider, Distributor, Supplier, Trading Company, Pondicherry, India

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Product Code : 08

Product Specification

Cream Mixers

To manufacture bulk required for Pharmaceutical and Cosmetic applications
Creams, Lotions, Gels, Ointments, Medicinal products, tooth paste etc., can be manufactured using this facility.
The following types of mixers are manufactured by ASPRO

COMPLETE CREAM MIXING PLANT

The following are the line of equipments required for the cream manufacturing facility

MAIN MIXING VESSEL

All material contact points are made up of SS316 / SS304 as per customer specification

Main mixer stirrer type ( Semi contra / Contra / Gate ) depends upon product requirement
Stirrer for the Main mixer and high speed emulsifier are provided with suitable Mechanical seal to ensure adequate vacuum for the process.
Facilitated with bottom mounted inline high speed emulsifier (upto 2800 rpm).
All the vessels are jacketed & insulated.
Process is controlled through Temperature controller provided in the jacket and the vessels
Agitators are provided with variable frequency drive to facilitate desired mixing speed (Optional)
Material transfer is through vacuum facility
Suitable filtration system is provided in transfer lines
The plant is GMP (Good Manufacturing Practice) compatible
CIP with spray ball is provided as an optional accessory
The vessel will be jacketed for steam and cold water circulation made up of SS304 and the jacket is insulated with mineral wool and cladded with SS 304,
The jacket is provided with 2 nos 40 BSP sockets for inlet and outlet
The vessel is supported by 3 nos of leg along with the load cell mounting

Top Dish

The top dish supports the agitation assembly which comprises of the following provisions

400 mm dia manhole / 100 mm dia light glass / 25 mm Wax phase inlet / 25 mm Water phase inlet
40 mm dia vacuum nozzle with Safety valve, gauge and vent filter
25 mm dia Nitrogen Gas supply nozzle
50 mm dia Circulation nozzle
50 mm dia Butterfly discharge valve
10 mm dia Temperature Sensor

Oil phase and Water phase vessel

Product contact points: SS 316 L , Class 4 B ( mirror finish )
The vessel is jacketed for steam and cold water circulation made up of SS304.
Jacket is insulated with mineral wool and cladded with SS 304 2 mm sheet.
The jacket is provided with 2 nos 40 BSP sockets for inlet and outlet
Vessel is supported by 3 nos of leg along with the load cell mounting
The top dish supports the propeller type agitation assembly with a speed drive of capacity 3 hp flame proof motor ( 400 to 960 rpm )
The vessel is provided with the option of schowls disc or gate type stirrer also
400 mm dia manhole / 100 mm dia light glass with Safety valve, gauge and vent filter
10 mm dia Temperature Sensor

Electrical Control Panel

The electrical control panel houses the complete controls for the cream plant
The motors of the main vessel and phase vessel will have variable frequency drive
The panel is fitted with calibrated RPM indicators.
Digital temperature indicators are provided for the jacket and the inner vessels to measure the temperature in the jacket and the product
MMI control panels are provided as an optional accessory for fully automatic plants working on Load Cell and SCADA controls

Product Piping

Oil phase vessel to manufacturing vessel through 100 mesh size filter
Manufacturing vessel to the transfer pump
From transfer pump to manufacturing vessel through recirculation line back to the vessel for effective mixing
Product transfer line from storage vessel to filling machine through lobe pump will be provided

Working platform

The working platform is made of SS dimpled plate and railing is provided with steps from one side
Approximate Size of the platform will be 2900mm x 900 mm x 900 mm.

Vacuum Pump: The system will be supplied with a water ring vacuum pump of suitable capacity as an optional accessory

General Specifications

The total plant will be made in a state of the art manner confirming to GMP
Electrical material will comply to the safety norms with the conformity certificate from the supplier
Complete catalogue covering the supplied material, operational instructions, maintenance manual, spare parts list will be provided
List of documents for DQ / IQ / OQ will be provided
Test certificates will be submitted for SS 316 L and contact points
Hydro test certificates will be enclosed along with the documents
We will provide complete drawing and guidelines upon receipt of order

TROLLEY MOUNTED STIRRER

Trolley Mounted Stirrer is used for stirring liquids kept in movable trolleys.
The trolley mounted stirrer is fitted on a tripod stand fitted with wheels for movement
Stirrer is kept in an inclined fashion which is adjustable and tiltable
Flame proof motor of 3 hp is provided with 360 rpm final drive to stir with propeller type stirrer or scowl disc.
Teflon Coated Stirrer helps in the mixing of Acids.

Main Vessel

Phase vessel

* Depends product nature

Note

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